Technical Specifications of 1600°C Polycrystalline Mullite Blanket
The table below summarizes the key technical parameters of REBO’s 1600°C-grade polycrystalline mullite blanket. All values are measured under standardized laboratory conditions. Customized grades and dimensions are available upon request.
| Polycrystalline Fiber Bulk/Blanket Typical Product Properties | |||
|---|---|---|---|
| PCW Product | PCW Blanket | Veneer Module | Veneer Module |
| Product Code | PCW-72T | PCW-80 | PCW-72 |
| Temperature Grade(°C) | 1600 | 1600 | 1600 |
| Nominal Density(kg/m³) | 100~130 | 100 | 100 |
| Permanent Linear Shrinkage(%) | (1500°Cx6hr)＜1 | (1500°Cx6hr)＜1 | (1400°Cx6hr)＜1.5 |
| Al2 O3(%) | 72 | 80 | 72 |
| Al2 O3 +SiO2(%) | ≥99.7 | ≥99 | ≥98.8 |
| Fe2 O3(%) | 0.1 | ||
| Availability | 7200x610x6/12.5/25 | 200x100x50 | 200x100x50 |
| Note: Test data shown are average results of tests conducted under standard procedures and are subject to variation. Results should not be used for specification purposes. The products listed comply to ASTM C892. | |||
PCW Blanket Sizes and Logistics
- Polycrystalline Fiber Wool Sizes: 7200*610*6/12.5/25mm (Custom sizes available upon request).
- Packaging Options: Export-grade woven bags or heavy-duty cardboard cartons.
- Lead Time: 7–15 days for standard items; delivery for customized orders will be confirmed based on specifications; Large Project Orders (>50MT): Subject to production scheduling (contact us for a dedicated project timeline).
- Supported Incoterms: EXW, FOB (Qingdao/Tianjin/Shanghai), CFR, CIF, DDP, etc.
- Logistics Modes: Full Container Load (FCL), Less than Container Load (LCL), Air Freight, and Express Courier.
- Documentation Support: Full assistance with Commercial Invoices, Packing Lists, Certificates of Origin (CO), Material Test Reports (MTRs), and SGS Inspection Certificates.
Below is a comparison table to help you choose the right packaging.
| Feature | Woven Bags | Cartons |
|---|---|---|
| Loading Capacity | Maximized (Fits 10%–15% more rolls) | Standard (Rigid shape leaves fixed gaps) |
| Shipping Cost | Lower (More rolls per container cuts freight) | Higher (Lower loading density per container) |
| Protection | Basic (Tear-resistant, but potential edge squeezing) | Premium (Rigid walls for perfect edge protection) |
| Handling & Storage | Best for loose loading and manual unloading | Perfect for pallets and easy forklift handling |
| Best For… | Maximizing budget and saving freight costs | High-end projects and neat warehouse stacking |
REBO Polycrystalline Fiber Wool in Global Projects
REBO polycrystalline fiber wool is highly trusted in premier industrial markets including the US, Canada, Italy, the Netherlands, Saudi Arabia, and the UAE. Built to meet strict North American ASTM and European energy standards, our polycrystalline fiber wool undergo rigorous pre-shipment thermal shrinkage tests and come with full TDS/MSDS compliance. Today, over 500 smelters and kiln operators worldwide rely on REBO to maximize insulation lifespan, cut energy costs, and deliver the ultimate high-temperature solution.
Polycrystalline Mullite Blanket VS Standard Insulation Materials
Not all high-temperature insulation products are created equal. Here is how polycrystalline mullite blanket compares to the main alternatives:
| Property | PCW | Standard RCF | Soluble Fiber Blanket |
|---|---|---|---|
| Max Service Temp. | 1600°C | 1260°C | 1200°C |
| Thermal Shrinkage | Very Low (≤2%) | High (3–5%) | Medium-High (3–4%) |
| Flexibility | High | High | High |
| Thermal Conductivity | Low | Low-Medium | Low-Medium |
| Chemical Stability | Excellent | Good | Fair (Vulnerable to strong acids/alkalis) |
| Health & Safety | Standard handling | Regulated in some regions | Eco-friendly/Body-soluble |
| Price (relative) | Medium-High | Low | Medium-Low |
| Best Application | >1400℃ continuous high-heat | <1200℃ standard insulation | Eco-conscious/Lower-heat applications |
Engineered Solutions with Polycrystalline Fiber Wool
REBO Manufacturing and Technical Excellence of Polycrystalline Fiber Wool
Premium Raw Materials & Tech
Sol-Gel Spinning: We process high-purity alumina and silica via certified sol-gel methods to ensure uniform chemistry.
Elite Fiber Microstructure: Our polycrystalline fiber wool features a precise 2–4 µm fiber diameter and an exceptionally low shot content (≤1.0%).
Enhanced Performance: This clean microstructure ensures less dust, safer onsite handling, and consistent thermal insulation.
Rigorous Quality Control
ISO 9001 Protocols: Every production batch follows strict ISO quality management across multiple critical checkpoints.
Full Batch Traceability: Each roll comes with a complete Material Test Report (MTR) verifying chemical and physical properties.
Third-Party Inspection: We fully support independent verification by
SGS, for large infrastructure projects.
Engineering & Design Flexibility
Custom Product Forms: Available in flexible rolls, pre-cut panels, folded modules, or customized vacuum-formed shapes.
Crack-Free Adaptability: The lightweight and flexible structure easily fits complex curved furnace surfaces without cracking.
Free Technical Support: Our engineering team provides complimentary design support, including thickness and anchor calculations.
Factory-Direct Price Advantage
30%–50% Cost Savings: By removing trading margins, we deliver Western-standard quality at a much lower landed cost.
Volume Pricing Models: We offer highly competitive ex-works pricing and attractive volume discounts for annual agreements.
Bonded Warehouse Program: Specialized domestic bonded warehouse options are available to secure regular, repeat global orders.
Strict International Compliance
Global Standard Testing: All REBO polycrystalline fiber wool is fully tested and documented in accordance with ASTM, ISO, and DIN standards.
REACH & RoHS Certified: Our polycrystalline mullite fibers contain zero hazardous substances under current EU green directives.
Multi-Lingual Compliance: Regulatory Safety Data Sheets (SDS) are readily available in English, German, and French languages.
Complete Global Thermal Solutions
One-Stop Supply Chain: We provide complete lining packages, including matching boards, modules, castables, and hardware.
Proven Refinery Success: Trusted in major refinery expansion projects across the United States, Germany, and the Netherlands.
Elite Kiln Deployments: Regularly specified by premium high-temperature ceramic kiln manufacturers in Italy, Spain, and Canada.
Manufacturing Capabilities of Polycrystalline Fiber Wool
